Key Highlights

Instrumentation QA QC Training courses

This comprehensive course which provides a systematic development of skills and knowledge of QA / QC Engineer – E & I inline with international standards including Preparation of ITP’s QCP’s , stage wise inspection of QA / QC activities, etc.. This certification course is design and developed by SMEClabs

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Benefits

Benefit of Our Certified Courses

Eligibility

Quality management is the process of controlling, ensuring, and improving quality; both in business operations and productivity. If customers are satisfied, chances are they feel they are receiving high-quality products that are constantly improved upon in order to keep up with the ever-changing times. The Certification Asiaaccredited quality courses are designed to help equip you with the skills and knowledge needed to enhance your quality management processes and the impact you have within your organization. Each course is delivered by highly qualified tutors who are practitioners in the field and bring their own practical experiences and wealth of knowledge into the classroom.

Instrumentation QC Syllabus:

Instrumentation QA/QC

Preparation of QC Procedures
ISO Standards
International Codes and Standards
Preparation of Inspection Test Plans – ITPs
Preparation of Project Quality Plan

General work Procedure(WP)

Receiving Drawing and Documents
Reproduction of Drawing
Issuing of Drawing to site
New Issuing new version
Red line and As Built Drawing

Documentation for Inspection

RFI(Request for Inspection)
P&ID for line verification
Instrument Wiring diagram for wiring details
Hook up for tubing/air line

Documentation for Loop Checking

Check List
Instrument loop diagrams (ILD)
Instrument specification sheet (ISS)/ Instrument Data Sheet(IDS)
Alarm List
Calibration Records
Cable megger records
Pressure Test Records

Work Scope Summary

Work Pack Preparation
As Built drawings
Verification of calibration certificates and Inspection Reports
Preparation of MEI Certificate, Energization Notice, Punch-list and System acceptance certificates
Final QA / QC Documentation

Inspection and Testing

Instrument connections and wiring check up to the controller(PLC/DCS).
Inspection of impulse tube, airline, pneumatic systems, hook-up, Inspection of pressure testing /leak test of all pneumatic lines, impulse lines.
Inspection& testing of Instrument, Cable Routing, Laying, Glanding, Termination, Grounding and Insulation Resistance & Continuity tests.
Testing and Calibration of Instruments.

Instrumentation Quality control and Quality assurance (QA/QC)

Mandatory HSE Training.
Introduction to ISO (the International Organization for Standardization).
Instrument Symbols, Types of Instruments (familiarize with variety of instruments ) Flow, Level, Pressure, Temperature, Vibration, Fire and gas and Control Valves
Process Flow Diagram (PFD) Piping and Instrument Diagram ( P& ID ) and Isometric Drawing, Instrument Loop Diagram, Instrument I/O Wiring.
Control Loops and Control Systems.
Instrument Installation and Testing.
Checking the Instrument loop wiring.
Receiving Inspection, In process Inspection & Final Inspection.
Control of Nonconforming of Items / Products.
Non-Conformances for issuance of Non- Conformance Reports (NCRs)/Corrective Action Requests (CARs)/Technical Deviations, as necessary.
Calibration of Monitoring & Measuring Equipment.
Comply and adhere with Project Quality Plan.
Verification of calibration certificates and Inspection Reports.
Preparation of Construction Check Sheets, Red-line drawing and As Built drawings.
Inspection of impulse tube, airline pneumatic air header as per hook-up, P &ID, Inspection of pressure testing /leak test of all pneumatic lines, impulse lines.
Inspection & testing of Instrument/ Pneumatic Hook-Ups: Cable Routing, Laying, Glanding Termination & Grounding
Punch-list and System acceptance certificate.
Final QA / QC Documentation