Oil and Gas Course Kollam

Syllabus for Oil and Gas Course

QA/QC Welding Inspection AWS API

• Introduction
• Terms and Definitions
• Welding Positions
• Factors affecting the welding process
• Welding Symbols – AWS A2.4/BS-ISO
• Defectology – Welding, Casting, Forming, Fracture
• Mechanism(Ductile/Brittle/Fatigue)
• Introduction to the welding process and its parameters
• Fusion ARC Welding process shielded metal ARC welding(SMAW/MMA)
• Tungsten Inert Gas welding(TIG/GTAW)Gas Metal ARC Welding (GMAW)-MIG/MAG/FCAW
• Submerged ARC welding thermal welding and cutting process
• Welding Metallurgy
• Materials – Types/composition/structure and properties
• Alloys – Alloys and their characteristics
• Steel and its Alloys
• Weldability
• Defects affecting the weldability of steel
• Destructive testing of materials and welds
• Heat treatments
• stress and Distortions
• Calibration, Safety and Weld repair
• QC documentation – WPS/PQR/WQT/ITP
• Types of Boilers
• Boiler and pressure vessel inspection
• Pressure parts

NDT - ASNT Level II - UT PT RT MT VT LPT Eddy Currrent

• What is NDT?
• Need of NDT
• Different NDT Methods
• Roles of NDT Level I,II and III Inspectors
• Codes and Standards
• Acceptance, Rejectance
• Criteria
• Defectology
• NDT Method Selections
• Visual Testing
• Penetrant Test(PT)
  IntroductionBasic PrinciplesSteps of PTClassificationsTypes of PenetrantsTypes of CleaningDeveloper TypesPost Cleaning MethodsDwell time of Penetrants and DevelopersFlourescent MethodsBlacklight and WhitelightdevicesIndication Development, Interpretation and EvaluationSafetySensitivity rank of Developers and PenetrantsBrief of ASME Section V Article 6Practicals(Visible and Fluorescent Methods) and Report Samples
• Magnetic Particle Testing(MT)
  IntroductionMethod SelectionBasics of MagnetismTypes of Magnetic FieldsTypes of MagnetizationDry and Wet MethodsWet, Visible and Fluorescent MethodsMagnetic Particles Concentration and ConditionsField Indicators, Pi Gauge,Slotted StripsLight MeasurementsDemagnetizationHysteresis LoopIntroduction to ASMESection VPracticalsInterpretation, Evaluation and Sample Reports
• Ultrasonic Testing(UT)
  IntroductionBasics of SoundBasic Principle of UTWorking PrincipleWorking PrincipleDesign and Construction of ProbesTypes of TransducersCalibration Methods(V1 block, V2 block, and DAC blocks)Inspection Methods and CalibrationData PresentationPracticals(Calibration of Normal, Angle Probe and Inspection of Test Pieces)
• Radiographic Testing and Film Interpretation(RT & RTFI)
  Basics of RTReview of RT variablesDifference between X-Ray and Gamma-Ray DevicesIntensity, Penetration, and Material ThicknessSource Selection for Gamma-Ray TechniqueRadiographic Techniques, SFD, Exposure TimeExposure Time Calculations, Film Factor, RHMRT Film Types, Variables, Handling, Screens, Speed, Density, Exposure, and Equivalent Film ClassesPenetrameter – Types, Selection, and PlacementFilm Viewing – Illuminator, Film ID, Location Marker, DensitometerRT Image Quality – Sensitivity, Contrast, Definition, Unsharpness, BackscatteringFilm ProcessingCourse, Procedures, and Written PracticesRT Safety Aspects, Measuring Devices, Exposure Limits, and ProtectionPracticalsReview of Radiographs below RT Report format

Oil & Gas Petroleum Engineering

• Introduction to Oil and Gas
• Introduction to Project
• Drilling
• Oil Exploration
• Oil Refining
• Basic Piping
• Process equipment
• Code and standards
• Pipe fittings & Components
• Abbreviation and Symbols
• Piping isometric drawings
• Metric and imperial units
• Trigonometry
• Cut length calculation
• Bill of Materials
• GAD Introduction
• Cut a length of GAD
• Equipment layout drawing
• P & ID and Symbols
• Pipe supports
• PPE’s
• PTW
• H2S

Engineering, Procurement and Construction

• Introduction to EPC in mechanical field
• Introduction to Industrial Engineering
• Engineering Drawings
• Engineering Projects
• Operational Planning
• Production Planning
• Scheduling and Roster
• Mobilization and Demobilization
• Procurement Engineering
• Material Management
• Production and Construction
• Inspection and Quality analysis
• Commissioning
• PPM
• Documentation
• Practice of Implementation

Structural Engineering

• Mechanical structure applications
• Static structures
• Applications
• Escalators
• Elevators
• Marine vessels & hulls
• Boilers & pressure vessels
• Coach works & carriages
• Structural elements
• Columns
• Beams
• Plates
• Arches
• Shells
• Catenaries
• Need of EPC Engineering
• Various types of structural engineering
• Beam(s-shaped, l shaped(angle))
• Bearing pile(h-shaped)
• Channel shaped(c-shaped)
• Hollow steel shaped (has)
• I – beam
• Pipe
• Tee
• Custom shaped
• Trusses
• Types of trusses & their applications

Rig Operations

Natural gas processing
Shale gas
Natural gas liquidsNatural gas composition and specificationNatural gas processing“The reason why” a brief history of the use of oil and gas.

The generation of oil and gas prospects
Basic geology and rock properties.
Basic seismologyCloseologyProcuring the right to drill – “the mineral lease” 
Regulatory permits
Basic drilling operations
The rig and rig site 
Drilling fluidWellbore architectureWell control   Deviated wells  Open hole Evaluation using well logs Cores Fluid testsBasic completions   Open hole
Slotted liner or gravel pack   Cased and perforated   Multiple completions  Tubing and packers   PerforationsNear well bore damage   Well stimulation  Basic production operations
Reservoir mapping – how much is there?
Recovery mechanisms basic economics flow from the reservoir Well testing  Artificial lift Improved oil recovery methods  
Water flooding  CO2 flooding Chemical flooding Oil and gas transportation 
Pipelines TrucksRailwaysTankers and LNGClosing a project – plug and abandonment and site restoration

Refinery Operations

Introduction to Petroleum Refining and Crude Oil Composition
Overview
An Overview of Refinery Products and ProcessesChemical Constitution of Crude OilProperties and clasiification of crude oil
Overview
APIGravityViscosityPour pointConcentration on Various ContaminantsDistillation and Boilling pointCruse AssayElemental analysis and ternary classification of crude oilsOver all Refinary Flow
Desalting and Distillation
Light end unitsCatalytic reformerCatalytic Hydro treat mentConversion of heavy gas oilConversion and processing of vaccum gas oilProcessing and conversion of vaccum distilation residuePaths of upgrading heavy oilSepration Process A
Atmoshpheric and Vaccum Distillation unit
Distillation MethodsDistillation TerminologySepration Process B
Fractionation on Light End Units ( LEU)
DeasphaltingGradient Solubility ModelDeasphalting ProcessDewaxing Thermal Conversion Process
Chemistry of Thermal CrackingThermal Reactivity consideration in processVisbreakingCokingCatalytic Conversion process 1
Chemistry of Catalytic CrackingCatalytic cracking processCatalytic hydrocrackingCatalytic Conversion process 2Catalytic reformingChemistry of catalytic reformingAlkylationPolymerizationIsomerizationFinishing Process Hydrogenation
HydrotreatmentHydrodesulfurisationHydrodenitrogenationHydrodemetallationHydrotreatment ProcessProduct BlendingSupporting ProcessGas processing unitSulfur recoveryHydrogen ProductionWatewater treatmentEnvironmental regulation of refinary

Industrial Safety

Fire safety
Fire triangleClassification of fireExtinguishment of fireFire extinguisherFire hydrant systemFire sprinklerModes of fire transferFire drillPPE

CAD - Isometric Drawings

Drafting settings & drawing tools
Modification toolsArrays2d draftingsIsometric projectionsProperties panel, layersMechanical drawingsAnnotation panelBlocksBlock editingAttributesAdvanced toolsTools palettesPlot and printProject

Project Management and Primavera P6

Introduction
Project Planning Management ConceptCreating OBSCreating EPSCreating WBSCalander CreationActivities and Project CodesActivitiesRelaionshipsSchedulingConstraintRolesResourse CreationResourse AllocationResource Analysis & LevelingBaseline CreationBaseline AssigningEarned Value CalculationUpdating Project ProgressTracking Project ProgressReportsImport & Export Project

First Aid