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Syllabus

Introduction
Terms and Definitions
Welding Positions
Factors affecting the welding process
Welding Symbols – AWS A2.4/BS-ISO
Defectology – Welding, Casting, Forming, Fracture Mechanism(Ductile/Brittle/Fatigue)
Introduction to welding process and its parameters
Fusion ARC Welding processshielded metal ARC welding(SMAW/MMA)
Tungsten Intert Gas welding(TIG/GTAW)Gas Metal ARC welding (
GMAW)-MIG/MAG/FCAW
Submerged ARC weldingthermal welding and cutting process
Welding Metallurgy
Materials – Types/composition/structure and properties
Alloys – Alloys and its characteristics
Steel and its Alloys
Weldability
Defects affecting the weldability of steel
Distructive testing of materials and welds
Heat treatments
stress and Distortions
Calibration, Safety and Weld repair
QC documentation – WPS/PQR/WQT/ITP
Types of Boilers
Boiler and pressure vessel inspection
Pressure parts

What is NDT?
Need of NDT
Different NDT Methods
Roles of NDT Level I,II and III Inspectors
Codes and Standards
Acceptance, Rejectance
Criteria
Defectology
NDT Method Selections
Visual Testing
Penetrant Test(PT)
Introduction
Basic Principles
Steps of PT
Classifications
Types of Penetrants
Types of Cleaning
Developer Types
Post Cleaning Methods
Dwell time of Penetrants and Developers
Flourescent Methods
Blacklight and Whitelight
devices
Indication Development, Interpretation and Evaluation
Safety
Sensitivity rank of Developers and Penetrants
Brief of ASME Section V Article 6
Practicals(Visible and Fluorescent Methods) and Report Samples
Magnetic Particle Testing(MT)
Introduction
Method Selection
Basics of Magnetism
Types of Magnetic Fields
Types of Magnetization
Dry and Wet Methods
Wet, Visible and Fluorescent Methods
Magnetic Particles Concentration and Conditions
Field Indicators, Pi Gauge,
Slotted Strips
Light Measurements
Demagnetization
Hysteresis Loop
Introduction to ASME
Section V
Practicals
Interpretation, Evaluation
and Sample Reports
Ultrasonic Testing(UT)
Introduction
Basics of Sound
Basic Principle of UT
Working Principle
Working Principle
Design and Construction of Probes
Types of Transducers
Calibration Methods(V1 block, V2 block and DAC blocks)
Inspection Methods and Calibration
Data Presentation
Practicals(Calibration of Normal, Angle Probe and Inspection of Test Pieces)
Radiographic Testing and Film Interpretation(RT & RTFI)
Basics of RT
Review of RT variables
Difference between X-Ray and Gamma Ray Devices
Intensity, Penetration and Material Thickness
Source Selection for Gamma Ray Technique
Radiographic Techniques, SFD, Exposure Time
Exposure Time Calculations, Film Factor, RHM
RT Film Types, Variables, Handling, Screens, Speed, Density, Exposure and Equivalent Film Classes
Penetrameter – Types, Selection and Placement
Film Viewing – Illuminator, Film ID, Location Marker, Densitometer
RT Image Quality – Sensitivity, Contrast, Definition, Unsharpness, Backscattering
Film Processing
Course, Procedures and Written Practices
RT Safety Aspects, Measuring Devices, Exposure Limits and Protection
Practicals
Review of Radiographs below RT Report format

Introduction to Oil and Gas
Introduction to Project
Drilling
Oil Exploration
Oil Refining
Basic Piping
Process equipments
Code and standards
Pipe fittings & Components
Abbreviation and Symbols
Piping isometric drawings
Metric and imperial units
Trignometry
Cut length calculation
Bill of Materials
GAD Introduction
Cut length of GAD
Equipment layout drawing
P & ID and Symbols
Pipe supports
PPE’s
PTW
H2S

Fire safety
Fire triangle
Classification of fire
Extinguishment of fire
Fire extinguisher
Fire hydrant system
Fire sprinkler
Modes of fire transfer
Fire drill
PPE

Drafting settings & drawing tools
Modification tools
Arrays
2d draftings
Isometric projections
Properties panel, layers
Mechanical drawings
Annotation panel
Blocks
Block editing
Attributes
Advanced tools
Tools palettes
Plot and print
Project

Introduction
Project Planning Management Concept
Creating OBS
Creating EPS
Creating WBS
Calander Creation
Activities and Project Codes
Activities
Relaionships
Scheduling
Constraint
Roles
Resourse Creation
Resourse Allocation
Resource Analysis & Leveling
Baseline Creation
Baseline Assigning
Earned Value Calculation
Updating Project Progress
Tracking Project Progress
Reports
Import & Export Project

Introduction to EPC in mechanical field
Introduction to Industrial Engineering
Engineering Drawings
Engineering Projects
Operational Planning
Production Planning
Scheduling and Roster
Mobilization and Demobilization
Procurement Engineering
Material Management
Production and Construction
Inspection and Quality analysis
Commisioning
PPM
Documentation
Practice of Implementation

Mechanical structure applications
Static structures
Applications
Escalators
Elevators
Marine vessels & hulls
Boilers & pressure vessels
Coach works & carriages
Structural elements
Columns
Beams
Plates
Arches
Shells
Catenaries
Need of EPC Engineering
Various types of structural engineering
Beam(s shaped, l shaped(angle))
Bearing pile(h-shaped)
Channel shaped(c-shaped)
Hollow steel shaped (hss)
I – beam
Pipe
Tee
Custom shaped
Trusses
Types of trusses & its applications

Natural gas processing
Shale gas
Natural gas liquids
Natural gas coposition and specification
Natural gas processing
“the reason why” a brief history of the use of oil and gas.

The generation of oil and gas prospects
Basic geology and rock properties.
Basic seismology
Closeology
Procuring the right to drill – “the mineral lease” 
Regulatory permits
Basic drilling operations
The rig and rig site 
Drilling fluid
Well bore architecture
Well control  
Deviated wells 
Open hole
Evaluation using well logs Cores
Fluid tests
Basic completions   Open hole
Slotted liner or gravel pack   Cased and perforated   Multiple completions  Tubing and packers   Perforations
Near well bore damage   Well stimulation 
Basic production operations
Reservoir mapping – how much is there?
Recovery mechanisms basic economics flow from the reservoir
Well testing 
Artificial lift
Improved oil recovery methods  
Water flooding 
CO2 flooding
Chemical flooding
Oil and gas transportation 
Pipelines
Trucks
Railways
Tankers and lng
Closing a project – plug and abandonment and site restoration

Introduction to Petroleum Refining and Crude Oil Composition
Overview
An Overview of Refinery Products and Processes
Chemical Constitution of Crude Oil
Properties and clasiification of crude oil
Overview
API
Gravity
Viscosity
Pour point
Concentration on Various Contaminants
Distillation and Boilling point
Cruse Assay
Elemental analysis and ternary classification of crude oils
Over all Refinary Flow
Desalting and Distillation
Light end units
Catalytic reformer
Catalytic Hydro treat ment
Conversion of heavy gas oil
Conversion and processing of vaccum gas oil
Processing and conversion of vaccum distilation residue
Paths of upgrading heavy oil
Sepration Process A
Atmoshpheric and Vaccum Distillation unit
Distillation Methods
Distillation Terminology
Sepration Process B
Fractionation on Light End Units ( LEU)
Deasphalting
Gradient Solubility Model
Deasphalting Process
Dewaxing
 Thermal Conversion Process
Chemistry of Thermal Cracking
Thermal Reactivity consideration in process
Visbreaking
Coking
Catalytic Conversion process 1
Chemistry of Catalytic Cracking
Catalytic cracking process
Catalytic hydrocracking
Catalytic Conversion process 2
Catalytic reforming
Chemistry of catalytic reforming
Alkylation
Polymerization
Isomerization
Finishing Process Hydrogenation
Hydrotreatment
Hydrodesulfurisation
Hydrodenitrogenation
HydrodemetallationHydrotreatment Process
Product Blending
Supporting Process
Gas processing unit
Sulfur recovery
Hydrogen Production
Watewater treatment
Environmental regulation of refinary

 

 

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